 
        
          
            Geotechnical News • December  2015
          
        
        
          
            
              39
            
          
        
        
          
            THE GROUT LINE
          
        
        
          
            Practical application of the GIN concept (Part 1)
          
        
        
          
            Clif Kettle & Maren Katterbach
          
        
        
          
            Designer’s overview
          
        
        
          The GIN concept is a self-regulating
        
        
          approach of controlling simultane-
        
        
          ously both the injection pressure
        
        
          and rate of injection, to avoid a
        
        
          combination of high volumes and
        
        
          high-pressure, whilst at the same time
        
        
          setting defined limits on maximum
        
        
          volume and maximum pressure. In
        
        
          general terms the GIN concept aims
        
        
          to optimize the grouting process. In
        
        
          particular, it aims 1) to grout only
        
        
          where absolutely necessary, in this
        
        
          way avoiding any waste of grout and
        
        
          2) to use highest practicable grouting
        
        
          pressures without causing any dam-
        
        
          age, in order to enhance the efficiency
        
        
          and success of the grouting operation.
        
        
          This concept was first introduced more
        
        
          than 30 years ago by Eng. Lombardi
        
        
          and Eng. Don Deere, with the inten-
        
        
          tion of avoiding damage to the fissured
        
        
          rock formation, whilst greatly improv-
        
        
          ing the efficiency and effectiveness
        
        
          of grouting operations. One of the
        
        
          intentions of the process is to equalise
        
        
          the radius of flow in fissures of vary-
        
        
          ing widths.
        
        
          Remarkably, with all the advance-
        
        
          ments in grouting over the last
        
        
          decades, the GIN concept has
        
        
          remained largely intact and has
        
        
          proved to be a reliable tool to manage
        
        
          efficiently the grouting process under
        
        
          varied conditions in numerous projects
        
        
          worldwide. With its well-founded
        
        
          physical basis, its generality, and
        
        
          finally its simplicity, the GIN concept
        
        
          clearly and consistently illustrates that
        
        
          grouting does not, and should not,
        
        
          represent an obscure art.
        
        
          
            Contractor’s overview
          
        
        
          Bachy-Soletanche personnel have
        
        
          been using the GIN concept for rock
        
        
          grouting for more than 30 years in a
        
        
          wide range of rock conditions, from
        
        
          karstic limestone, through finely
        
        
          fissured chalk, to heavily fractured
        
        
          sedimentary and volcanic formations,
        
        
          and have come to value the technique
        
        
          for its simplicity and efficiency, to the
        
        
          extent that it is now a prime con-
        
        
          sideration when reviewing any rock
        
        
          grouting solution for either block
        
        
          consolidation/impermeabilisation, or
        
        
          as a grouted cut-off.
        
        
          The GIN technique is considered not
        
        
          so much as a method of grouting, but
        
        
          simply as a tool, one of many essential
        
        
          tools used by the grouting engineer
        
        
          to achieve a successful outcome. As
        
        
          with any tool used in any type of
        
        
          work, it requires understanding, skill,
        
        
          and experience to be able to employ it
        
        
          effectively in the workplace. Further-
        
        
          more, GIN grouting involves experi-
        
        
          enced observation and interpretation
        
        
          throughout the grouting programme.
        
        
          Based upon the initial observed
        
        
          results, the GIN value, and the vari-
        
        
          ous injection parameters, should be
        
        
          adjusted where necessary during the
        
        
          course of the grouting programme, but
        
        
          thereafter, the objective should be to
        
        
          change as little as possible to maintain
        
        
          a consistent strategy.
        
        
          The technique has proven itself on
        
        
          worksites where other techniques have
        
        
          failed, and has delivered a high quality
        
        
          of ground treatment in challenging
        
        
          rock conditions, whilst at the same
        
        
          time providing significant economic
        
        
          benefit for both client and contractor
        
        
          alike.
        
        
          For success and maximum efficiency
        
        
          it is essential that the technique, as
        
        
          with all techniques, is configured to
        
        
          suit the local ground conditions. This
        
        
          may seem obvious, but there have
        
        
          been many cases of specifications and
        
        
          grouting strategies being too rigidly
        
        
          applied, sometimes simply copied
        
        
          from elsewhere, in the expectation that
        
        
          these can be imposed on the ground,
        
        
          and that the ground will comply.
        
        
          Clearly, it will not, and thus this
        
        
          approach is predestined for failure.
        
        
          Within the Bachy Soletanche group,
        
        
          the GIN concept of fissure grouting in
        
        
          rock is seen as a major advance in the
        
        
          practical application of rock grouting
        
        
          technology. This view is also widely
        
        
          held amongst practising contractors
        
        
          due to the simplification of the core
        
        
          injection process, the self-regulating
        
        
          control of excessive hydro-fracture
        
        
          pressures, and the improved facility
        
        
          for comparison and interpretation of
        
        
          the grout injection data across numer-
        
        
          ous phases of injection.
        
        
          On the following pages, some gen-
        
        
          eral technical aspects related to GIN
        
        
          grouting will be discussed. In the next
        
        
          Groutline issue (Match 2016), several
        
        
          case histories of projects in which
        
        
          Bachy-Soletanche has been involved
        
        
          are presented.
        
        
          
            Technical aspects related to
          
        
        
          
            GIN
          
        
        
          
            
              Basic rules for GIN injection
            
          
        
        
          When it was introduced some 30 years
        
        
          ago, the grouting intensity number was
        
        
          just a numerical value, defined as the
        
        
          product of injected grout volume and
        
        
          applied pressure, GIN = P.V. However,
        
        
          over time, with technological advances
        
        
          and improved field experience of the
        
        
          approach, further aspects related to
        
        
          grouting of fissured rock masses have
        
        
          been developed and incorporated
        
        
          within GIN injection.
        
        
          Despite various developments, the
        
        
          basic GIN concept itself has remained
        
        
          unchanged across the industry, so that
        
        
          today there is a broad consensus as to
        
        
          what constitutes the essential features
        
        
          of this technique, which can be sum-
        
        
          marized as follows: